Board assignment heuristics for nail laminated out-of-grade timber

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Abstract

Structural sawn timber, sourced from softwood plantations, is widely used in lightweight timber-framed residential housing and in engineered wood products for contemporary mass timber construction. However, a significant proportion of milled timber boards are considered ‘out-of-grade’, failing to attain a structural grade under existing classifications systems due to various stiffness, strength, and/or utility-limiting features. This study investigates the potential of controlled lamination techniques to produce structurally usable laminated timber products from out-of-grade timber, using a minimal number of requisite boards. Numerical and experimental methods were employed to compare different board assignment heuristics, in terms of reducing the stiffness variability in laminated board populations. The results indicate that controlled board locations produced remarkably consistent laminated products, achieving very low variability even with a minimum lamination of only two boards. The findings of this paper suggest that controlled lamination techniques have the potential to transform low-value out-of-grade timber into a valuable resource for value-added applications, challenging the existing market perception that out-of-grade timber lacks structural usability.

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